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Quality process automation solutions

Development of quality process automation

The ever increasing demand from the customers always put pressure on the manufacturers in terms of quantity and quality of the deliverables. The quality process is a typical manual process having very high subjectivity. The smart manufacturing systems are capable of delivering defect free products with inbuilt checking systems. We upgrade the smart manufacturing systems to enable the companies to wipe out quality process. Vizzitec offers solutions based on two following categories.

1.The systems that are exclusively built for quality checking

2.The systems that could be accommodated in manufacturing lines to make it 100% smart systems

Based on the offerings the solutions are based on any of the following,

1.Machine vision systems

2.Sensor based automation systems

3.Independent smart systems based on all available technology combinations

Machine vision systems:

Vizzitec has combined expertise of more than 75 years in machine vision industry and the team comprises of skilled experienced professionals who are ready to face any challenge. Vizzitec approach is unique in terms of solution offering. Our methodology is as follows.

The technical team visits client site for knowing the requirement and knowing present process

•  The technical team report thus submitted at the end of visit is analyzed with application team for suitable system development

•  Requirement specifications get evolved after the analysis. The requirements are evolved in two streams

i. Functional requirement of machine vision system.

ii. System of handling, segregation and process flow.

•  The approved specifications are taken as requirements

•  The design process consists of following five streams

 i. Digital image processing

 ii. Optical and lighting design

 iii. Camera and integration design

 iv. Machine interface design

 v. Handling, segregation and process flow design

•  The design gets reviewed and implemented

•  The solution gets implemented and maintained

Vizzitec has complete knowledge in all the above five streams of machine vision system development. Vizzitec believes in its core strength and the concentration on the core area creates opportunity for continuous improvement. We selectively focus on the following areas and outsource other activities.

Development of software

Design of mechanical system for feeding, handling and segregation

Development of interface system

Design of optical, lighting and camera

Integration of the entire system

Implementation, training and support

We have initiated many tie-ups with leading machine vision system vendors for the cameras, optics, lighting and other automation systems. Being not restricted to single vendor system provides lot of advantages in terms of getting variety components, cost and opt suitability.

II Sensor based automation systems:

The rich experience of the team provides unlimited probabilities of solution offerings. The basic requirement of consistent, reliable and repeatable result is ensured through the common set of rigid process control at design and development. Vizzitec offers the following solutions in the area of sensor based automation.

Automation for quality checking

Automation for the process flow, process automation and process control

Value addition for the existing manufacturing set up to make it smart manufacturing

The rigid control at the testing end ensures that the results are of real time nature.

III. Independent smart systems based on all available technology combinations

The overall expertise in machine vision, sensor based systems and embedded systems draw a very unique offering of totally integrated smart system that could exactly satisfy the requirement. Some unique processes in manufacturing requires a dedicated system that combines all the above. The offerings are based on requirement and the process of defining the requirement is lengthy compared to other offerings. Once proper requirement is evolved the process flow is defined and the actual design starts. The design gets reviewed at many stages and prototyping starts only design gets approved. It goes in an iterative review process once the prototype testing starts. The incubation period for the prototype is minimized using well defined process for design reviews. The iteration results in more perfect design and thus making the single first delivery as fool proof delivery.

The smart systems are developed for the following

1. Auto-assembly systems

2. Sub-assemblies

3. Entire line building

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